Industrial-Grade Multi-Material
3D Printing
The OmniFusion 3D unites metals and ceramics in a single build platform.
300 µm resolution
Industry-leading pixel size for ultra-fine details.
Multi-Material Fusion
Combine copper, steel & ceramics—layer by layer.
40-200 µm Layer Thickness
Optimised layers deliver aerospace-grade strength.
≤ 99.8 % density
Wrought-like strength for load-critical parts.
"From impossible
to printable"
Real-World Applications Enabled by Omnifusion
Omnifusion 3D printing tackles everything from one-off tooling and rapid prototypes to complex, multi-material components. Print intricate geometries, graded metals, and fully assembled parts in hours instead of weeks, slashing lead times and costs.
Heat Sink
Organic structure, high surface area for improved cooling and high thermal conductivity with lightweight housing
Mold insert
High thermal conductivity, fast availability of near-end-shape semi finish and low waste of tool material
Complex Patterns
Complex geometries impossible with traditional machining—internal cavities, lattice structures, and conformal cooling channels.
And More...
Omnifusion can combine different metals like steel and copper—even ceramics—creating functionally graded parts impossible with traditional manufacturing.
Support That Starts Before the Sale—and Never Stops
From feasibility to full production, our certified team stays accountable for your success.
Pre-Sale Audit
We review your CAD, application goals, and facility constraints to confirm technical fit, ROI, and any site-prep requirements.
Factory-Certified Installation
Our engineers deliver, level, and calibrate your Omnifusion 3D, run first-article builds, and hand over a full acceptance report—so you're productive on day one.
Hands-On Training
In-person or virtual sessions cover build-prep software, machine operation, safety, and QA—ending with operator certification.
24/7 Monitoring & Priority Support
Continuous telemetry spots issues before they happen. You get dashboards, maintenance alerts, and guaranteed tech response times.
Industries We Serve
Explore our expertise across various industrial sectors.
Medical Device
Medical implants and tools
Automotive
Precision components and prototyping
Aerospace
Lightweight components and durable parts
Industrial & Tooling
General CNC and 3D metal printing
Who We Are
Your expert team in multi-material additive manufacturing
Dax Hamilton, Founder
Dax Hamilton, Founder of Dax Research, is a 15+ year veteran in laser manufacturing and has partnered with Schaeffler to deliver its innovative multi-material additive manufacturing to North America.
Schaeffler Group
60 years of experience and a global presence across 13 locations, it offers innovative, scalable manufacturing solutions from concept to volume production.
Introducing the Omnifusion3D Printer
Developed by Schaeffler, the Omnifusion3D represents the next generation in multi-material additive manufacturing
Unique Capabilities
- •Precision laser fusion with unprecedented accuracy
- •Advanced material compatibility for unique combinations
- •Innovative functional integration in products & tools
- •Flexibility in form for individual, free design
- •Reduced lead time, especially for tools & prototypes
Multi-Material Advantages
In many areas, additive manufacturing has established itself as an alternative to conventional production methods. Multi-material 3D printing opens up almost unlimited possibilities, offering:
- •Simplified production of components with complex geometries
- •Reduced material consumption and waste
- •Increased energy efficiency in production
- •More environmentally friendly material options
Technical Specifications
| Specification | Details |
|---|---|
| Deposition width | 250 mm / 4.53 inches |
| Layer thickness | 40 µm - 150 µm |
| Recoating speed | Up to 50 mm/s / 1.97 inches/s |
| Integrated powder containers | 750 ml per drum (3 drums) |
| Recoater size | 480 x 361 x 182 mm / 18.9 x 14.2 x 7.2 inches |
| Powder pixel resolution | 300μm for recoater and die filling platform |
Omnifusion3D Applications
Tool Components
Injection molding insert
- • High thermal conductivity
- • Fast availability of near-end-shape semi finish
- • Low waste of tool material
Welding brackets
- • High wear resistance and thermal conductivity
- • Minimal material waste
Products
Heat sink
- • Organic structure
- • High surface area for improved cooling
- • High thermal conductivity with lightweight housing
Medical implants
- • Innovative joint materials
- • Right material at the right place
Prototypes
Hydrogen applications
- • Increased integration level
- • Reduction of precious materials
- • Controlled porosity
Electric motor coil
- • Fully flexible design
- • Fast component availability
Frequently Asked Questions
Ready to unlock multi-material additive manufacturing?
Upload your CAD today and receive a full DFM report within hours.